UPS Lead Acid Battery Replacement

The most commonly used batteries for providing backup power for UPS equipment.

Historically, lead acid batteries have provided backup power for an uninterruptible power supply in the realm of mission critical applications. The two predominant types are VRLA (Valve Regulated Lead Acid) and VLA (Vented Lead Acid) batteries. Careful and timely maintenance is essential to a reliable and efficient UPS. This includes annual and semi-annual maintenance checks and knowing when to replace batteries. Mitsubishi Electric provides replacement batteries for our UPS systems, whether you want to replace existing models with more of the same, or make a change. But first, you'll need to know what batteries are currently installed in your system.

 

 

 

 

 

How to Identify Existing Battery Cabinet & Type

Information Included on a Battery Cabinet Label

If you purchased your battery cabinet from Mitsubishi Electric, the label on the interior of the cabinet door circled in the photo below provides the necessary information for purchasing UPS battery replacement.  The image on the right shows a close-up of a label inside the battery cabinet.  The model number on the label identifies the pertinent specs for the current batteries.Location of Battery Cabinet Label

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VRLA replacement battery

If you did not purchase your original cabinet from us, it may still bear a similar type label containing the information above. When the battery cabinet can be safely accessed, take a photograph of the label or make a note of the information contained on it. If the label is missing or illegible, take a photo of a battery and its label, and note the number of the batteries in the cabinet.

The battery shown at the left is a VRLA, which is a sealed battery and therefore can be mounted in various orientations.  There are two types of VRLA batteries in the market today:  AGM (Absorbed Glass Mat) and Gel.  We see many more applications of AGM than Gel in the mission critical market.

 

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Determining the Right Replacement Option for Your Battery Backup

Now that you know what type of battery cabinet you have, it’s time to consider the right UPS battery replacement. There are a number of alternative energy solutions available for UPS batteries beyond traditional lead acid models. You could replace a lead acid battery with a lithium ion battery, pure lead battery or a flywheel. Each has different benefits and considerations with respect to runtime and material handling. When it comes to UPS lead acid battery replacement Mitsubishi Electric can help you make the right choice.

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Battery Runtime Graphs

If you wish to explore different VRLA battery options in terms of run time, you may find this section particularly helpful. Simply click on the UPS of interest and then select the appropriate kVA range. You will find suitable UPS battery replacements for that configuration with their corresponding run times. Be sure to scroll to see the notes below the graphs that identify not only the UPS batteries reflected in the chart above, but also the cabinets able to house those batteries.

 

Run time vs. load 9900CX  1050 kVA

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900CX  1400 kVA

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900CX  1500 kVA

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900CX  1750 kVA

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900CX  2100 kVA

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

 

Run time vs. load 9900C  1050 kVA

BC55 Battery Cabinet Solutions:

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC75 Battery Cabinet Solutions:

750 refers to East Penn Deka HR7500ET or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

 

Run time vs. load 9900B  300 kVA

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC64 Battery Cabinet Solutions:

1110 refers to Enersys 12XE1110F-FR or equivalent battery

UBC75 Battery Cabinet Solutions:

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900B  500 kVA

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC64 Battery Cabinet Solutions:

1110 refers to Enersys 12XE1110F-FR or equivalent battery

UBC75 Battery Cabinet Solutions:

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load 9900B  750 kVA

BC55 Battery Cabinet Solutions:

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC64 Battery Cabinet Solutions:

1110 refers to Enersys 12XE1110F-FR or equivalent battery

UBC75 Battery Cabinet Solutions:

1150 refers to Enersys 12XE1150F-FR or equivalent battery

BC43 Battery Cabinet Solutions:

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Run time vs load graph 9900AEGIS 100 kVA

BC43 Battery Cabinet Solutions:

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Run time vs. load 9900AEGIS 150 kVA

BC43 Battery Cabinet Solutions:

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

 

Run time vs. load 9900 AEGIS  160 kVA

BC43 Battery Cabinet Solutions:

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

 

Run time vs. load 9900 AEGIS  225 kVA

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

1150 refers to Enersys 12XE1150F-FR or equivalent battery

 

Run time vs. load SUMMIT  500 kVA

BC55 Battery Cabinet Solutions:

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC64 Battery Cabinet Solutions:

1110 refers to Enersys 12XE1110F-FR or equivalent battery

UBC75 Battery Cabinet Solutions:

1150 refers to Enersys 12XE1150F-FR or equivalent battery

Run time vs. load SUMMIT  750 kVA

BC55 Battery Cabinet Solutions:

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

UBC64 Battery Cabinet Solutions:

1110 refers to Enersys 12XE1110F-FR or equivalent battery

UBC75 Battery Cabinet Solutions:

1150 refers to Enersys 12XE1150F-FR or equivalent battery

 

Run time vs. load 1100A  10 kVA

BCM04 Battery Cabinet or BC16 Battery Cabinet (for 2 strings) Solutions:

80 refers to Enersys NPX-80 or equivalent battery

BCM04 Battery Cabinet Solutions:

100 refers to Enersys NPX-150 or equivalent battery

150 refers to Enersys 12HX-100, C&D UPS12-150MR or equivalent battery

Run time vs. load 1100A 20 kVA

BCM04 Battery Cabinet or BC16 Battery Cabinet (for 2 strings)Solutions:

80 refers to Enersys NPX-80 or equivalent battery

BCM04 Battery Cabinet Solutions:

100 refers to Enersys NPX-100 or equivalent battery

150 refers to Enersys 12HX-150, C&D UPS12-150MR or equivalent battery

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

Run time vs. load 1100A  30 kVA

BCM04 Battery Cabinet Solutions:

150 refers to Enersys 12HX-150, C&D UPS12-150MR or equivalent battery

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Run time vs. load 1100A  40 kVA

BCM04 Battery Cabinet Solutions:

150 refers to Enersys 12HX-150, C&D UPS12-150MR or equivalent battery

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Run time vs. load 1100A  50 kVA

BCM04 Battery Cabinet Solutions:

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Note:  For 1100B 10-50 kVA, use graphs in corresponding tabs for 1100A.

 Run time vs. load 1100B  80 kVA

BC34 Battery Cabinet Solutions:

205 refers to Enersys 12HX-205, C&D UPS12-210MR or equivalent battery

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Note:  For 1100B 10-50 kVA, use graphs in corresponding tabs for 1100A.

Run time vs. load 1100B  70 kVA

BC34 Battery Cabinet Solutions:

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Note:  For 1100B 10-50 kVA, use graphs in corresponding tabs for 1100A.

Run time vs. load 1100B  80 kVA

BC34 Battery Cabinet Solutions:

300 refers to Enersys 12HX-300, C&D UPS12-300MR or equivalent battery

330 refers to Enersys 12HX-330, C&D UPS12-350MR or equivalent battery

400 refers to Enersys 12HX-400, C&D UPS12-400MR or equivalent battery

505 refers to Enersys 12HX-505, C&D UPS12-490MR or equivalent battery

540 refers to Enersys 12HX-540, C&D UPS12-540MR or equivalent battery

Battery Data Sheets

Run time should not be the only concern when considering a change in batteries.  Please also consult the data sheets below for other design parameters.

C&D 12-1029 Battery Cabinet Data Sheet

Important Material Handling Compliance

Batteries being replaced need to be properly disposed of in accordance with EPA guidelines.  Since they contain hazardous materials, it is unlawful to toss them into refuse that will end up in a landfill.  We also recommend a review of the disposal/recycling directions in your manufacturer’s Safety Data Sheet. 

 

Contact us for more information around how Mitsubishi Electric can assist with the disposal of your lead acid batteries, and review our batteries’ Safety Data Sheets below.

VRLA Safety Data Sheets

C&D Technologies VRLA AGM Batteries SDS
East Penn Deka Batteries VRLA SDS
Enersys Batteries VRLA SDS
Narada VRLA Batteries SDS
Yuasa VRLA Battery SDS

VLA (Wet Cell) Safety Data Sheets

Please find below the (Material) Safety Data Sheets for the VLA (wet cell) batteries that we sell.

C&D Technologies VLA (wet cell) batteries SDS
Enersys Wet Cell Batteries SDS
Wet cell batteries provide longer life and high resistance to overcharging

A Word About Wet Cell Batteries

Known properly as a VLA (Vented Lead Acid) battery, wet cell batteries require more maintenance than a VRLA battery.  As their name indicates, they are vented to the atmosphere and therefore require that their electrolytic fluid be monitored on a continual basis with water being added periodically to ensure that proper fluid levels are maintained.  They are typically rack mounted for easy access (as opposed to being installed in a cabinet).  VLA batteries require adequate ventilation and need to be installed in an upright position.   Obviously, they would not be suitable for regions that experience seismic activity.  They have a considerably longer life (up to 20 years) and are more resistance to overcharging than a VRLA battery.  As such, wet cell batteries command a higher up-front cost than VRLAs.